Industrial automation enables manufacturing companies to achieve rapid productivity gains by harnessing the potential of advanced industrial automation technology. Some of the benefits gained from automating manufacturing processes include the following aspects.
- Significant increase in production
Manufacturers can employ a large workforce and keep them working long hours to increase production levels. Even so, manufacturing plants still need to be closed for maintenance and repairs as well as during holiday periods. This reduces the chances of reaching 100 per cent production time. Industrial IoT automation helps to achieve nearly 100% uptime 24 hours a day, resulting in significantly higher production levels. Industrial automation is therefore proving to be very useful and effective in situations where a high degree of accuracy is required, where there are strict requirements for work to be carried out or in hazardous environments.
- Low production costs
Employing robots is indeed cheaper than employing manual labour. Apart from the initial costs of setting up an industrial automation system, the few other capital costs incurred are energy, maintenance and repairs. However, these compare with the annual salaries that need to be paid for manual staff, and companies can save significant amounts of money and bring investment benefits. Industrial automation provides more output with fewer workers. Instead of a workshop full of labourers, only a few employees are needed to monitor and operate the machines. In addition, lower production costs and higher productivity can lead to more affordable goods for consumers.
- Improving the workforce environment
Many industrial processes use strong chemicals or high voltages to manufacture goods, which creates a dangerous environment for the workforce. In such cases, the safety of workers and operators can be a huge issue. In some cases, companies are required to provide large financial compensation for work-related accidents and hazards. Industrial automation systems make the production line a safe working environment. Robots can easily handle all hazardous jobs.
- Unprecedented product quality control
Unlike humans, automated machines and robots do not get tired. There is no doubt about boredom or loss of focus and, naturally, they do not make many mistakes. Industrial automation facilities make companies in reducing errors and improving quality standards. Industrial automation systems are more accurate than manual systems and eliminate the element of human error. This not only produces a higher quality product but also delivers a more consistent product, for example, you could discover more universal serial bus controller in malaysia to experience it.
- More customisation opportunities
There is a growing demand in the market for individual and customised products. Manufacturers, therefore, need to be able to meet these demands without incurring capital losses while meeting strict quality and safety standards. Manufacturers who increase production flexibility through smart factories. Increased levels of industrial automation through the use of sensors and configurable robots on assembly lines facilitate the mass production of items manufactured to individual customer orders and specifications. In the automotive industry, buyers have long been able to build new cars online and choose from a variety of options to suit their style and taste, whereas in other industries this is not the case. Traditionally, the same specifications have been mass-produced in industries including consumer electronics.
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